Single Packaging
Change Notice: BX-3SP & BX-17SP

In an effort to continuously improve the quality and performance of our UN packaging, we occasionally must make changes to the specifications and usage instructions. This notice is to inform you that the following changes have been made to BX-3SP & BX-17SP.

  1. The clear tape required for closure of this packaging has changed from 3M #305 48 mm wide clear tape to 3M #375 48 mm wide clear tape. This change to a stronger tape caused the box to perform better in drop tests, resulting in a more secure packaging.

Click here to view our packing instructions and certificate downloads »

If you have any questions or concerns, please contact our customer relations center in the US at 888‐442‐9628 or in Canada at 888‐977‐4834.

Thank you,
Michael S. Zendano
Packaging Specialist

ICC Compliance Center
New Product: Automotive Airbag Shipper

We are pleased to announce the following addition to our product line: PK-17SPAIR Automotive Air Bag Shipper

Description:

This Automotive Air Bag shipper has been tested to meet the requirements of shipping airbag modules. Simply wrap the unit in bubble wrap (included), add packing peanuts and apply all the necessary labels.

For more information or to purchase this product, visit our website.

Single Packaging
SecurePack 4GV Packaging Q&A

ICC's SecurPack 4GV vermiculite free UN Packaging solution

Vermiculite-free/Dust-free Variation Packaging

A few months back, I wrote a blog about some of the benefits of variation packaging. I outlined all of the benefits variation packaging offers our customers who need to ship a variety of different dangerous goods. Through discussion with some of our customers, I realized that vermiculite isn’t always the best option in every circumstance. That is when I bring up ICC’s SecurePack line of variation packaging. Usually at that point there is silence on the other end of the line. I get a range of reactions from not knowing that they exist to misunderstanding their benefits. Below are a list of frequent questions and answers about SecurePack.

Q. When using SecurePack kits, is vermiculite required as an absorbent?

A. No. SecurePack is a dust-free alternative to standard 4GV packaging. Absorbent pouches are used instead of vermiculite. Once the bottle or article is placed inside of the absorbent pouch, it gets placed in a liner bag to prevent any leakage.

Q. What types of inner containers are allowed to be used with SecurePack?

A. SecurePack can be used with any type of bottle, whether it’s plastic, glass, or metal. Since SecurePack boxes are rated 4GV, they are also a great solution for Continue Reading…

Single Packaging
Change Notice: BX-54E

In an effort to continuously improve the quality and performance of our UN packaging, we occasionally must make changes to the specifications and usage instructions. This notice is to inform you that the following changes have been made to BX-54E once current stock with UN marking 4GV/X4.4/S/**/USA/+AA7747 runs out. This affects PK-ETALL, PK-ETALLAP, PK-EGAL, PK-EGALAP, PK-EGALLV, and PK-ETALLLV.

  1. The clear tape required for closure of this packaging has changed from 3M #305 48 mm wide clear tape to 3M #375 48 mm wide clear tape. This change to a stronger tape caused the box to perform better in drop tests, resulting in a more secure packaging.

Click here to view our packing instructions and certificate downloads »

If you have any questions or concerns, please contact our customer relations center in the US at 888‐442‐9628 or in Canada at 888‐977‐4834.

Thank you,
Michael S. Zendano
Packaging Specialist

Packaging Infectious Substances

Infectious Substances Packaging

What Are Infectious Substances?

Infectious Substances are defined as substances which are known or are reasonably expected to contain pathogens, or micro-organisms including bacteria, viruses, parasites, or fungi which can cause disease in humans or animals. Section 1.4 TDG, IATA 3.6.2.1.1. They are split up into two separate categories. Category A which is capable of causing permanent disability, life-threating or fatal disease in otherwise healthy humans or animals. Category A infectious substances are either assigned UN2814 or UN2900 and are class 6.2. IATA 3.6.2.2. Category B substances are any other infectious substances that do not meet the criteria for inclusion of Category A. They are assigned the UN number 3373.

Packaging Infectious Substances

For Category A substances, Infectous Substances Affecting Humans or Animals Only, strict performance criteria should be met on the packaging including drop testing, puncture testing, a pressure testing, and a stacking test. The configuring is often referred to as the triple packaging system. When packaging Category A substances, you must start out with a leak-proof primary receptacle. If the substances are shipped at room temperature or higher, these receptacles must be made of glass, metal, or plastic. The primary receptacles must then be placed into a leak-proof secondary packaging, either wrapped individually Continue Reading…

Single Packaging
Change Notice: BX-105SP

In an effort to continuously improve the quality and performance of our UN packaging, we occasionally must make changes to the specifications and usage instructions. This notice is to inform you that the following changes have been made to BX-105SP (PK-105SP, PK-GLG28IN) once current stock with UN Marking 4GV/X12.9/S/**/USA/+ AA8431 runs out.

  1. The cushioning distances are now 3.85” on the top, 2.5” on the bottom, and 1.7” on the sides.
  2. The clear tape required for closure of this packaging has changed from 3M #305 48mm wide clear tape to 3M #375 48mm wide clear tape. This change to a stronger tape caused the box to perform better in drop tests, resulting in a more secure packaging.

Click here to view our packing instructions and certificate downloads »

If you have any questions or concerns, please contact our customer relations center in the US at 888‐442‐9628 or in Canada at 888‐977‐4834.

Thank you,
Michael S. Zendano
Packaging Specialist

Placarding
Is a Placard Required?

Placards on a truck

Answers from the Helpdesk

Placarding is one of the more complicated areas of the hazardous materials regulations. There are so many variables and exceptions, no wonder it becomes confusing.

Let’s practice using a real helpdesk question.

What placards are required for each shipment (49 CFR or TDG)? Write down your answer before scrolling down to read the answer.

SHIPMENT 1: 

9000 LBS (4082 KG) CORROSIVE UN1719, (ALL NON-BULK PACKAGING)

 SHIPMENT 2: 

(ALL NON-BULK PACKAGING)

9000 LBS (4082 KG) CORROSIVE UN1719
1500 LBS (680 KG) CORROSIVE UN1791

1500 LBS (680 KG) CORROSIVE UN3264
1500 LBS (680 KG) CORROSIVE UN3265

 SHIPMENT 3: 

(ALL NON-BULK PACKAGING)

200 LBS (91 KG) CORROSIVE UN1719
200 LBS (91 KG) CORROSIVE UN1791,

200 LBS (91 KG) CORROSIVE UN3264
200 (91 KG) LBS CORROSIVE, UN3265

Click here to see the 49 CFR answers »
Click here to see the TDGR answers »

49 CFR Regulations

The placarding requirements are found in Part 172.500 of the Hazardous Materials Regulations. The general rule is going to be:

If in bulk, you always need a placard.

If non-bulk, then it depends on if the hazard class is in Table 1 or 2, and the amount that is being shipped.

Also, in most cases, 4 placards are required, one on each side and one on each end.

When shipping in bulk, a UN number is required on the Continue Reading…

Single Packaging
Change Notice: PK-1GRPC

Dear Valued Customer,

In an effort to continuously improve the quality and performance of our UN packaging, we occasionally must make changes to the specifications and usage instructions. This notice is to inform you that the following changes have been made to PK-1GRPC.

  1. The Box in this kit will be changing from the BX-115 to BX-115N once current stock runs out. This change adds 3/8” depth to the box making the dimensions of the new box 6.3125″ x 6.3125”x 12.375”.
  2. The clear tape required for closure of this packaging has changed from 3M #305 48mm wide clear tape to 3M #375 48mm wide clear tape. This change to a stronger tape caused the box to perform better in drop tests, resulting in a more secure packaging.

Click here to view our packing instructions and certificate downloads »

If you have any questions or concerns, please contact our customer relations center in the US at 888‐442‐9628 or in Canada at 888‐977‐4834.

Thank you,
Michael S. Zendano
Packaging Specialist

Single Packaging
Benefits and Rules of Variation Packaging

Standard 4G UN combination packaging is tested in a specific configuration with specific inner packaging and components. When using standard 4G UN combination packaging, you must use very similar components that match the configuration of the way the package was tested in the lab. This can make it rather difficult at times to find a packaging solution to meet your specific needs. In comes variation packaging to save the day! Variation packaging allows you to use various types of inner packaging, such as bottles, cans, jars, and smaller plastic containers while using a fiberboard box that meets the UN specifications and the ISTA requirements.

This packaging is ideal when a combination of different inner components is needed, or when the party responsible for shipping has a variety of products to ship. This type of packaging carries labeling marks designated 4GV. Below is a list of some rules and regulations per 49 CFR 178.601 (g) (2) if you decide to utilize variation packaging:

  1. Articles of any type, liquid or solid, may be assembled and transported using variation packaging if the following conditions are met below:
  2. The same cushioning material must be used as what the package was tested with. If the package was Continue Reading…
Single Packaging
ISTA Series 6: 6-FEDEX-A Testing vs. Standard UN Testing

When we think of UN Testing, several things may come to mind. We have the drop test which evaluates the package’s ability to handle collisions, the vibration test which simulates movements created by a motorized vehicle, the Cobb test which is designed to ensure the fiberboard will not disintegrate when exposed to water, and the stacking test which checks the integrity of the package by stacking various weights over the top of it. However, those that want to test their packages under the ISTA 6-FEDEX-A requirements for packages 150 lbs. or under are finding it to be difficult to get a passing grade.

What Are The Differences?

Under standard testing, each sample is dropped only one time at a specific height for a total of 5 drops total from 5 different samples.

Under the ISTA 6-FEDEX-A testing, 1 complete sample is dropped 10 times focusing on every corner and edge of the package. Any significant leaking on either of these tests would result in a failure, which makes the ISTA testing very difficult to pass because of the number of drops. In addition, flat and elongated packages must go through a bridge or concentrated impact test procedure. This procedure consists of dropping a Continue Reading…